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Company /Product Description Problem Results
Home Health Aide Provider
  • Untimely filing of medical orders 
  • Excess processing costs 
  • No performance measurements 
  • Compliant with JCAHO regulations 
  • Medical orders filed within 30 days 
  • Processing time improved 66% 
Home Health Aide Provider
  • Increasing costs 
  • Decreasing revenue 
  • Inefficient systems/lack of formal systems 
  • Established standard policies and procedures 
  • Improved computerized scheduling system 
  • Developed geographic zones to minimize travel cost 
  • Staff utilization increased 7% 
  • Overtime costs decreased 13% 
  • Reimbursable expenses decreased 22%
Electromagnetic Interference Shielding

  • High scrap rates

  • Updated documentation
  • Visual aides
  • New manuals (work instruction)
  • Increased productivity
  • reduced scrap 25% annually
Environmental Test Chambers
  • Severe space constraints
  • Large volumes of WIP
  • Long delivery and leadtime
  • Established four teams trained in lean concepts and problem solving
  • Created a Value Stream map
  • Established a KanBan system
  • Developed a Standard Work
  • Decreased WIP to 87 units
  • Improved leadtime 73%
  • Improved delivery to 100% ontime
  • Decreased rework 30%
Injection Molding

  • Cumbersome, inefficient information system

  • Accounting and software implemented in less than five months.